This is a copy of an article published in The Peak Advertiser,
the Peak District's local free newspaper on 24th April 2006 (p33-4),
reproduced by kind permission of its author, Julie Bunting.
THE LAST BOOTMAKER
There was a time when most villages in the Peak had a resident shoemaker,
using leather from the nearest tannery. A good pair of boots or shoes made all
the difference to everyday comfort, especially in the workplace, and would be
repeatedly repaired until there was no life left in them. Poorer people usually had
only one pair of shoes to their name, which for the children nearly always meant
hand-me-down boots.
In the mid-19th century, Bakewell had around ten shoemakers, at least twenty
were in business at Wirksworth, nineteen at Matlock, thirteen at Ashbourne,
seven each at Baslow, Eyam, Winster and Hartington, and six at both Bradwell
and Bonsall. One-man businesses existed in countless other villages.
Footwear production was particularly associated with Eyam and Stoney
Middleton. Around 1830 the former had nine boot/shoemakers and the latter six,
plus one saddler. What began as a cottage industry grew into thriving concerns,
employing relatives and neighbours working with simple machinery. Production
expanded into disused textile factories and purpose-built premises. The majority
of employees were women on piecework; women outworkers at Bradwell and
Hathersage took in work from the Eyam factories, machining uppers in their
homes. Heavy cutting work on the factory floor was carried out by men, originally
by hand with a sharp knife. Later on, sole and heel pieces were stamped out by
heavy machinery which invariably claimed at least one finger or thumb from
every operator, the price of cutting a dozen pieces of leather per minute. Lads as
young as 13 spent long monotonous hours inking boot edges - up to 1,000
pairs a day for four shillings (20p) a week.
Girls and women machined the five or six sections of uppers together, often
working by the light of candles which they had to pay for themselves. Women
grew round-shouldered and developed poor eyesight, while severe breathing
problems affected men involved in the final buffing and scouring of leather and
brass rivets, when the air was thick with particles of sandpaper, leather and fine
brass.
Paraffin power
The Eyam and Stoney Middleton factories were featured in The Shoe and
Leather Record of 14 October 1898, revealing that ‘handwork largely
predominates ... the proprietors aim at substantiality rather than conventionality’.
Some factories produced ankle strap and bar shoes, others specialised in heavy
nailed boots.
By 1910 the two villages shared several wholesale boot, shoe and slipper
manufacturers. Stoney Middleton concentrated largely on men's working boots,
including army boots during the First World War. Footwear production eventually
ceased at Eyam, where related items are now displayed in Eyam Museum. Most
of the Stoney Middleton firms gradually bowed to big business until only one
remained, William Lennon & Company Ltd. This family firm remains in business
to this day, the last specialist manufacturer of safety footwear in Britain.
The firm remains in the hands of Les Lennon, who took over in 1989 on the
death of his father, Arnold, who in turn had followed his father, William, almost 50
years earlier. William Lennon, an orphan, did not get the best start in life but in
1899 he was sent from Chorlton to Stoney Middleton to become an apprentice at
Heginbotham's boot and shoe factory. In 1904 he set up on his own account,
renting the former village corn mill to carry out boot and shoe repairs before
moving into manufacture. Three other factories in the village were equipped with
steam power but the old corn mill waterwheel was long retired.
In 1912 William installed a new paraffin engine to power his presses, sewing
machines etc. Electricity was installed about 20 years later with the introduction
of new machinery. Meanwhile, William had purchased the mill for the sum of
£450.
Three generations
Three generations of Lennons have seen enormous changes in their trade, yet
Les still uses some of the wonderful antiquated machinery used by his
grandfather. Much of the apparatus came from factories which had closed down
and are now virtually museum pieces. A ‘rapid standard screwing machine’, used
here for over 70 years, was manufactured in England by an American firm.
Another noisy machine inserts brass screws from a continuous metal roll, while
one surreal invention beds in pairs of boots on mechanical ‘walking’ feet.
Needless to say, three generations of bootmakers have had to learn to maintain,
repair and improvise all these Heath Robinson contraptions.
Stacked up around the factory are piles of part-finished uppers such as flat-seamed
shepherds' fell boots, put together on veteran sewing machines. The
uppers are turned one way and then the other to take shape under the skilled
hands of machinists like Pat, who has been with William Lennon & Co. all her
working life, and her aunt before her. Tradition holds strong here, with everyone
taking great pride in their workmanship. Les recalls ‘Landwear’ farm boots made
here ‘before the war’ and describes making uppers for clogs until much more
recently. He adds that Lennons can still produce hobnailed boots, though the
hobs knock in nowadays.
Learning tricks of the trade is quite an education; for example the best quality
leather comes from the ‘steak’ area of a beast, while the neck end of a hide is
used for edgings. As for chrome leather, this takes its name from the chromic
oxide used in the tanning process to produce a leather which can withstand heat,
essential for foundrymen and welders. Lennon's foundry boots are able to resist
molten metal without burning through, and have a tough strap at the back to pull
off the boot in a hurry.
As light relief, so to speak, the current output also extends into fun and fashion.
Best sellers include tug o' war boots, with their special non-slip soles, and a
stylish printed leather boot currently in demand from the world of show business.
Meanwhile, the Ruff-Lander brand with its rhinoceros logo continues to uphold
the name of the last safety boot factory in Britain, here on our doorstep in Stoney
Middleton.